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spo15, SPO18 sprinter spo15 (3a0 lifts) capacity 11,000 lbs. standard spo15 (300 series lifts) capacity 15,000 lbs. standard SPO18 (300 series lifts) capacity 18,000 lbs. ? september 2007 by rotary lift. all rights reserved. co6953.6 installer : please return this booklet to literature package and give to lift owner/operator. o p e r a t i o n & m a i n t e n a n c e m a n u a l o p e r a t i o n & m a i n t e n a n c e m a n u a l table of contents safety instructions ........................................................................ 2 owner/employer responsibilities ............................................... 3 operating instructions .................................................................. 4 maintenance instructions ............................................................. 6 trouble shooting ........................................................................... 7 lift lockout/tagout procedure ..................................................... 8 operating conditions .................................................................... 9 approved accessories .................................................................. 9 om20169 rev. b 9/12/07 free datasheet http://www..net/
2 safety instructions ? daily inspect your lift. never operate if it malfunctions or if it has broken or damaged parts. use only quali?ed lift service personnel and genuine rotary parts to make repairs. ? thoroughly train all employees in use and care of lift, using manufacturers instructions and lifting it right and safety tips supplied with the lift. ? never allow unauthorized or untrained persons to position vehicle or operate lift. ? prohibit unauthorized persons from being in shop area while lift is in use. ? do not permit anyone on lift or inside vehicle when it is either being raised or lowered. ? always keep area around lift free of tools, debris, grease, and oil. ? never overload lift. capacity of lift is shown on nameplate af?xed to the lift. ? do not stand in front of the lift or vehicle while it is being positioned in lift bay. ? do not hit or run over lift arms or adapters. this could damage lift or vehicle. before driving vehicle into lift bay, position arms and adapters to provide unobstructed entrance onto lift. ? load vehicle on lift carefully. position lift adapters to contact at the vehicle manufacturers recommended lift points. raise lift until adapters contact vehicle. check adapters for secure contact with vehicle. raise lift to desired working height. do not go under vehicle if locking latches are not engaged. ? do not block open or override self-closing lift controls; they are designed to return to the off or neutral position when released. ? do not remove or disable arm restraints. ? remain clear of lift when raising or lowering vehicle. ? always use safety stands when removing or installing heavy components. ? avoid excessive rocking of vehicle while on lift. ? clear area if vehicle is in danger of falling. ? remove tool trays, stands, etc. before lowering lift. ? release locking latches before attempting to lower lift. ? position lift arms and adapters to provide an unobstructed exit before removing vehicle from lift area. authorized personnel only in lift area. ? caution read operating and safety manuals before using lift. ? safety instructions warning position vehicle with center of gravity midway between adapters. ? caution use vehicle manufacturers lift points. ? warning do not override self-closing lift controls. ? keep feet clear of lift while lowering. ? warning warning remain clear of lift when raising or lowering vehicle. ? caution always use safety stands when removing or installing heavy components. ? warning av oid e xcessive ro c king of vehic le w hile on lift. c warning clear area if vehicle is in danger of falling. ? caution auxiliary adapters may reduce load capacity. ? safety instructions do not operate a damaged lift. ? caution lift to be used by trained operator only. ? caution safety instr uctions pr oper maintenance and inspection is necessar y f or safe operation . c free datasheet http://www..net/
3 owner/employer responsibilities caution lift to be used by trained operator only. ? safety instr uctions pr oper maintenance and inspection is necessar y f or safe operation . c the owner/employer: hll enre h l operor re le n h hey re rne n he e e n operon o he l n he mnrer opern nron / ali lifting it right safety manual ali/st- ali safety tips card ansi/ali aloim-, american national standard for automotive lifts-safety requirements for operation, inspection and maintenance ali/wl series, ali uniform warning label decals/placards and in the case of frame engaging lifts, ali/lp-guide, vehicle lifting points/quick reference guide for frame engaging lifts shall establish procedures to periodically inspect the lift in accordance ith the lift manufacturers instructions or ansi/ali aloim-, american national standard for automotive lifts-safety requirements for operation, inspection and maintenance and the employer shall ensure that lift inspectors are quali - ed and that they are adequately trained in the inspection of the lift shall establish procedures to periodically maintain the lift in accordance ith the lift manufacturers instructions or ansi/ali aloim-, american na - tional standard for automotive lifts-safety requirements for operation, inspec - tion and maintenance and the employer shall ensure that lift maintenance personnel are qualied and that they are adequately trained in the maintenance of the lift shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ansi/ali aloim-, american national standard for automotive lifts-safety requirements for operation, inspection and mainte - nance shall display the lift manufacturers operating instructions ali/sm -, ali lifting it right safety manual ali/st- ali safety tips card ansi/ali al - oim-, american national standard for automotive lifts-safety require - ments for operation, inspection and maintenance and in the case of frame engaging lifts, ali/lp-guide, vehicle lifting points/quick reference guide for frame engaging lifts in a conspicuous location in the lift area convenient to the operator shall provide necessary lockout/tagout means for energy sources per ansi - r, safety requirements for the lockout/tagout of energy sources , before beginning any lift repairs shall not modify the lift in any manner ithout the prior ritten consent of the manufacturer free datasheet http://www..net/
4 a. vehicle frame is strong enough to support it's weight and has not been weakened by modi?cation or corrosion. b . vehicle individual axle weight does not exceed one-half lift capacity. c . adapters are in secure contact with frame at vehicle manufacturers recommended lift points. d . vehicle is stable on lift and neither front nor tail heavy. e . the overhead switch bar will contact the highest point on the vehicle. observe and heed safety, caution, and warning labels on the lift. 1. lift must be fully lowered and service bay clear of all personnel before the vehicle is brought on lift. swing arms out to full drive-thru position. 2. spot vehicle over lift with left front wheel in proper spotting dish position, see "positioning vehicle fig 1. 3. loading : swing arms under vehicle and position adapters at vehicle manufacturers recommended lift points, fig. 2. use optional adapter extensions for under body clearance when required. operating instructions to avoid personal injury and/or property damage, permit only trained personnel to op - erate lift. after reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. surface mounted frame engaging lifts always lift the vehicle using all four adapters. never raise just one end, one corner, or one side of vehicle. note: allow 2 seconds between motor starts. failure to comply may cause motor burnout. 4. to raise lift: a. push raise switch on power unit, fig. 3. b. stop before making contact with vehicle. check arm restraint pins for engagement. if required, slightly move arm to allow restraint gear and pawl to mesh. do not hammer pin down as this will damage the restraint gear teeth. c. raise vehicle until tires clear the ?oor. d. stop and check adapters for secure do not go under vehicle if locking latches are not engaged. remain clear of lift when raising or lowering vehicle. important caution before attempting to lift pickup trucks or other truck frame vehicles, be sure that: w arning contact at vehicle manufacturers recommended lift points. e . continue to raise to desired height only if vehicle is secure on lift. f. do not go under vehicle if all four adapters are not in secure contact at vehicle manufacturers recommended lift points. g. repeat complete spotting, loading and raising procedures if required. h. lower lift onto locking latches. authorized personnel only in lift area. ? caution read operating and safety manuals before using lift. ? safety instructions caution lift to be used by trained operator only. ? warning clear area if vehicle is in danger of falling. ? caution use height extenders when necessary to ensure good contact. ? caution use vehicle manufacturers lift points. ? caution auxiliary adapters may reduce load capacity. ? warning remain clear of lift when raising or lowering vehicle. ? w arning ?adapter extensions are furnished in 5" & 10" in - crements. the stack-up height should not exceed 15". use adapter extension combination to keep vehicle as level as possible while it is being sup - ported by the lift. free datasheet http://www..net/
5 a a single phase three phase lo wer ing v alv e handle latch release raise switch latch release raise switch lo wer ing v alv e handle hile sing lit a . avoid excessive rocking of vehicle while on lift. b . always use safety stands as needed or when removing or installing heavy components. do not operate a damaged lift. caution always use safety stands when removing or installing heavy components. ? 6. to lower lift: a. remove all tools or other objects from lift area. b. raise lift off locking latches. c. push air latch release handle fully and hold. d. push lowering valve handle to lower. note: the air latch release tog - gle and lowering valve handle are deadman-type design. each must be held down to lower lift. do not override self-closing lift controls. warning do not override self-closing lift controls. ? eep feet clear of lift while lowering. ? warning warning remain clear of lift when raising or lowering vehicle. ? safety instructions do not operate a damaged lift. ? safety instr uctions pr oper maintenance and inspection is necessar y f or safe operation . c safety instr uctions pr oper maintenance and inspection is necessar y f or safe operation . c positioning the vehicle for longer wheel base vehicles, position the vehicle on the forward spotting dish. for shorter wheel bases, position the vehicle on the rear spotting dish. due to varying centers of gravity within different vehicle classes, use the dishes as quides only and locate the arms beneath the vehicle pickup points. always position vehicle with its center of gravity in line with the lift columns. slightly raise the vehicle and check for stability. do this by pushing up and down on the front and rear bumpers. the vehicle should sit ?rmly on all pickup points. if necessary, relocate arms and/or vehicle to attain a stable condition. also refer to the ali safety manual included with the lift. 7. remain clear of lift when lowering vehicle. observe pinch point warning decals. 8. remove adapters from under vehicle and swing arms to full drive-thru position before moving vehicle. 9. if lift is not operating properly, do not use until ad - justment or repairs are made by quali?ed lift service personnel. typical lift points truck rear spotting dish forward spotting dish section "a - a" lift adapter truck frame fig. 1 fig. 3 free datasheet http://www..net/
6 if you are not completely familiar with automotive lift maintenance procedures; stop: contact factory for in - structions. to avoid personal injury, permit only quali?ed personnel to perform maintenance on this equipment. ? always keep bolts tight. check periodically. ? always keep lift components clean. ? always if oil leakage is observed, call local service rep - resentative. ? always if electrical problems develop, call local service representative. ? daily: check cables and sheaves for wear. observe for frayed cable strands. wipe cables with a rag to detect hard to see small broken cable strands. replace cables showing any broken strands. replace worn parts as required with genuine rotary parts. ? daily: inspect adapters for damage or excessive wear. replace as required with genuine rotary parts. ? monthly: check equalizer cable tension. adjust per lift installation instructions. if there are no more threads available for adjustment, replace the cable. do not use washers to stand off the nut to use previously used threads. ? monthly: lubricate locking latch shafts. push air latch toggle several times for oil to penetrate joints. ? every 3 months: check anchor bolts for tightness. anchors should be torqued to 90 ft/lbs. ? semi-annually: check ?uid level of lift power unit and re?ll if required per lift installation instructions. and lubri - cate slider tracks with light oil, such as tufoil?. ? if lift stops short of full rise or chatters, check ?uid level and bleed both cylinders per lift installation instructions. maintenance instructions inspection and maintenance see ansi/ali aloim booklet for periodic inspection checklist and maintenance log sheet. safety instructions do not operate a damaged lift. ? read operating and safety manuals before using lift. ? safety instructions the messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style. funding for the development and validation of these labels wa s provided by the automotive lift institute, po box 33116 indialantic, fl. 32903-3116. they are protected by copyright. set of labels may be obtained from ali or its member companies. c 1992 by ali, inc. ali/wl101s safety instr uctions pr oper maintenance and inspection is necessar y f or safe operation. c warning clear area if vehicle is in danger of falling. ? the messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style. funding for the development and validation of these labels was provided by the automotive lift institute, po box 33116 indialantic, fl. 32903-3116. they are protected by copyright. set of labels may be obtained from ali or its member companies. ali/wl101w ? 1992 by ali, inc. warning position vehicle with center of gravity midway between adapters. ? warning remain clear of lift when raising or lowering vehicle. ? keep feet clear of lift while lowering. ? warning warning do not override self-closing lift controls. ? warning av oid e xcessive ro c king of vehic le w hile on lift. c caution lift to be used by trained operator only. ? caution always use safety stands when removing or installing heavy components. ? the messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style. funding for the development and validation of these labels was provided by the automotive lift institute, po box 33116 indialantic, fl. 32903-3116. they are protected by copyright. set of labels may be obtained from ali or its member companies. ali/wl101c ? 1992 by ali, inc. authorized personnel only in lift area. ? caution caution use vehicle manufacturers lift points. ? caution use height extenders when necessary to ensure good contact. ? caution auxiliary adapters may reduce load capacity. ? ? replace all caution, warning or safety related decals on the lift if unable to read or missing. reorder labels from rotary lift. free datasheet http://www..net/
7 trouble motor does not run. motor runs but will not raise lift. motor runsraises unloaded lift but will not raise vehicle. lift slowly settles down. slow lifting speed or oil blowing out ?ller breather cap. lift going up unlevel. anchors will not stay tight. locking latches do not engage. locking latches do not disengage. remedy 1. replace blown fuse or reset circuit breaker. 2. supply correct voltage to motor. 3. repair and insulate all connections. 4. replace switch. 5. replace switch. 6. replace motor. 1. repair or replace lowering valve. 2. tighten all suction line ?ttings. 3. replace suction stub. 4. fill tank with dexron iii atf. 1. supply correct voltage to motor. 2. clean lowering valve. 3. replace relief valve cartridge. 4. check vehicle weight and/or bal - ance vehicle weight on lift. 1. clean check valve. 2. clean lowering valve. 3. repair external leaks. 1. change oil to dexron iii atf. 2. tighten all suction line ?ttings. 3. reinstall oil return tube. 4. lubricate with light lithium grease. 1. adjust equalizer cables to correct tension. 2. shim lift to level columns (not to exceed 1 / 2 ). if over 1 / 2 break out ?oor and level per lift installation instructions. 1. relocate lift using a new bit to drill holes. 2. break out old concrete and repour new pads for lift per lift installation instruction. 1. remove covers, oil latch mechanism. depress latch release handle several times to allow oil to coat shaft. 2. replace broken spring. 3. cycle toggle, replace valve if necessary. 1. check tubing and compressor. 2. cycle toggle, replace valve if necessary. 3. check tubing. cause 1. blown fuse or circuit breaker. 2. incorrect voltage to motor. 3. bad wiring connections. 4. motor up switch burned out. 5. overhead limit switch burned out. 6. motor windings burned out. 1. open lowering valve. 2. pump sucking air. 3. suction stub off pump. 4. low oil level. 1. motor running on low voltage. 2. debris in lowering valve. 3. improper relief valve adjustment. 4. overloading lift. 1. debris in check valve seat. 2. debris in lowering valve seat. 3. external oil leaks. 1. air mixed with oil. 2. air mixed with oil suction. 3. oil return tube loose. 4. slider blocks need lubricating. 1. equalizer cables out of adjust - ment. 2. lift installed on unlevel ?oor. 1. holes drilled oversize. 2. concrete ?oor thickness or holding strength not suf?cient. 1. latch shafts rusted. (usually oc - curs on outside installations or in high humidity areas such as vehicle wash bays.) 2. latch spring broken. 3. air valve stuck open. 1. no air supply. 2. air valve stuck closed. 3. air leak. trouble shooting free datasheet http://www..net/
8 purpose this procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced. all employees shall comply with this procedure. responsibility the responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies (i.e., authorized rotary installers, contactors, etc.). all employees shall be instructed in the safety signi?cance of the lockout procedure by the facility owner/manager. each new or transferred employee along with visiting outside service personnel shall be instructed by the owner/manager (or assigned designee) in the purpose and use of the lockout procedure. preparation employees authorized to perform lockout shall ensure that the appropriate energy isolating device (i.e., circuit breaker, fuse, disconnect, etc.) is identi?ed for the lift being locked out. other such devices for other equipment may be located in close proximity of the appropriate energy isolating device. if the identity of the device is in question, see the shop supervisor for resolution. assure that proper authorization is received prior to performing the lockout procedure. sequence of lockout procedure 1) notify all affected employees that a lockout is being performed and the reason for it. 2) unload the subject lift. shut it down and assure the disconnect switch is off if one is provided on the lift. 3) the authorized lockout person operates the main energy isolation device removing power to the subject lift. ? if this is a lockable device, the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation. an appropriate tag is applied stating the persons name, at least 3 x 6 in size, an easily noticeably color, and states not to operate device or remove tag. ? if this device is a non-lockable circuit breaker or fuse, replace with a dummy device and tag it appropriately as mentioned above. 4) attempt to operate lift to assure the lockout is working. be sure to return any switches to the off position. 5) the equipment is now locked out and ready for the required maintenance or service. restoring equipment to service 1) assure the work on the lift is complete and the area is clear of tools, vehicles, and personnel. 2) at this point, the authorized person can remove the lock (or dummy circuit breaker or fuse) & tag and activate the energy isolating device so that the lift may again be placed into operation. rules for using lockout procedure use the lockout procedure whenever the lift is being repaired or serviced, waiting for repair when current operation could cause possible injury to personnel, or for any other situation when unintentional operation could injure personnel. no attempt shall be made to operate the lift when the energy isolating device is locked out. lift lockout/tagou t procedure free datasheet http://www..net/
9 approved accessories item capacity part number air/electric utility box fa5911 air/electric utility box without frl fa5910 filter/regulator/lubricator (frl) fa5166 lift is not intended for outdoor use and has an operating ambient temperature range of 41o-104of (5o-40oc). operating conditions free datasheet http://www..net/
10 notes free datasheet http://www..net/
11 notes free datasheet http://www..net/
trained operators and regular maintenance ensures satisfactory performance of your rotary lift. replacement parts: see installers package for parts breakdown sheet. order genuine rotary replacement parts from your nearest autho - rized parts distributor. maintenance assistance: contact your local rotary distributor. should further assistance be required, contact rotary lift, at one of the phone numbers listed below. ? rotary ? , printed in u.s.a., all rights reserved. unless otherwise indicated, rotary, dover and all other trademarks are property of dover corporation and its affiliates. rotary world headquarters 2700 lanier drive madison, in 47250, usa www.rotarylift.com north america contact information te ch. support: p 800.445.5438 f 800.578.5438 e userlink@rotarylift.com sales: p 800.640.5438 f 800.578.5438 e userlink@rotarylift.com world wide contact information world headquarters/usa: 1.812.273.1622 canada: 1.905.812.9920 european headquarters/germany: +49.771.9233.0 united kingdom: +44.178.747.7711 australasia: +60.3.7660.0285 latin america / caribbean: +54.3488.431.608 middle east / africa: 1.812.273.1622 free datasheet http://www..net/

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